Hot Forging
Kalyani Forge has more than three decades of experience in hot forging technology. We forge components and assemblies in ferrous materials like plain carbon steel, alloy steels, and stainless steel.
What we manufacture
Our products comprise a wide suite of engine parts, chassis systems, turbo charger parts, transmission parts, front and rear axle parts, steering parts and non-auto parts.
Facilities and Services
Kalyani Forge Ltd. is a leader in manufacturing close tolerance precision forging since its inception in 1979. Fuelled by burning ambition and driven by its core values we specialize in niche precision forgings, fully machined and sub-assembled products for global customers. We have Hot, Warm and Cold Forging facilities, Heat Treatment equipped with Oil, Polymer, Water Quenching facilities and precision machining, to achieve required tolerances as per our customer’s specifications.
Cold and Warm Forging
Kalyani Forge has been manufacturing Warm and Cold Forged components over a decade. The primary advantage of cold forging is the material saving achieved through precise shape, which requires little finishing with no shrinkage and scaling.
Precision Machining and Finishing
Kalyani Forge offers in-house machining facilities for various product lines which enable products to be supplied either in the pre machined or completely machined condition ready for installation with exceptional quality.
Heat Treatment
Kalyani Forge is an expert in heat treatment and we guarantee exceptional performance of our products in high pressure and safety critical applications.
Die Manufacturing
Our in-house die and tool manufacturing capability, supported by solid modelling, simulation, CAM/CAD, enables us to offer a rapid and accurate response to our customers’ complex geometric requirements.
Testing and Inspection
To maintain its high quality standards, Kalyani Forge has state-of-art laboratories that offer metallurgical and metrological testing capabilities for raw material, in-process, and finished components.
Engineering
We offer three types of services, namely: Design Prototyping Value Engineering
Logistics
Kalyani Forge has always been on the top in customer satisfaction regardless of geographical position.
Discover our history and tradition
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1979
2013
Started Kalyani Operating System which incorporates Lean Manufacturing Principles & adheres to ISO/TS :16949, ISO 14001 / OHSAS
2012
Certified for ISO-14001:2004 and BS OHSAS-18001:2007
2006
Forging and Machining capacity expansion
2005
ISO/TS 16949:2002 Certification
2004
Supply of Fully-machined, Fracture Split Connecting Rods
2003
Established new dedicated Machining Division for fully finished connecting rods.
2002
Upgraded technology for CAD/CAM facilities
2001
QS 9000 Certification, and establishment of CNC Tool Room
2000
Acquired technology for Constant Velocity Joint Parts – Tulips from GKN (UK)
1999
Established new Metal Forms Division for warm and cold forgings
1992
Won maiden export order from Italy
1981
Commencement of commercial production of forgings
1979
Company founded by Dr.Neelkanth A Kalyani as Ellora Engineering